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Case Study ref 20240208_01
monitoring machine emissions to enhance workplace health and safety
"...without continuous sensor monitoring data, it is impossible to spot problems quickly enough..." Misha Somerville, MK Music Ltd
about MK Music Ltd
"In a world where conformity often takes centre stage, the humble whistle emerges as an emblem of individuality and a powerful instrument for those seeking to forge their own unique path in life.
Beyond its simple design and unassuming appearance, the whistle holds the potential to harmonize with the spirit of self-discovery and the pursuit of a distinct identity.”
background
Mk Music Ltd, based in Glasgow, Scotland, boasts a rich history of over two decades in crafting high-quality musical instruments.
As founder and Director, Misha Somerville leads the company, which specialises in producing a diverse range of Whistles distributed globally.
Employing a blend of traditional artisanry and innovative production methods, including CNC turning, milling, and 3D printing, the company has thrived in the competitive market
challenges faced
Even with established extraction and filtration equipment, Mk Music Ltd encountered persistent challenges related to air quality within its facility.
Chief concerns were centred around the potential health risks posed to the staff, particularly emanating from volatile organic compound (VOC) emissions linked to metalworking fluids and the release of airborne particulates associated with manufacturing processes.
the decision to implement HEXmon
Motivated by the ongoing air quality issues, Misha sought a comprehensive solution to monitor and address environmental parameters effectively.
The company needed better insight into real-time changes in these emissions to manage potential risks to employee health proactively.
Another FluidMS customer had recommended to Misha the HEXmon and the advice provided by Steve Thompson from FluidMS.
The HEXmon provides continuous air quality monitoring, covering small inhalable particles, and total VOCs, as well as for noise and temperature changes.
immediate benefits and insights
The implementation of HEXmon SENSORs revolutionised Mk Music Ltd.'s approach to environmental management.
The real-time continuous monitoring provided a rapid feedback cycle, transforming the response time from weeks, years, or even decades to mere hours. This proved crucial in identifying links between particulate emissions and specific activities within the factory.
Misha noted, "This is undoubtedly the way forward for all manufacturing facilities and working environments in the future as it can help to pinpoint where changes can be made to improve air and environmental quality."
impact on decision-making and solutions
Access to real-time data enabled Mk Music Ltd to be more proactive on health and safety.
The company recognised the insight that continuously monitoring HEXmon SENSOR data provided them on potential employee exposures and how this helped them identify the right solutions to reduce machine process emissions.
Misha explained, "Sometimes the solution is as simple as adding a vent or a fan, but without continuous sensor monitoring data, it is impossible to spot problems quickly enough or to establish that actions taken to reduce emissions are timely and effective. The consequence of not monitoring emissions sufficiently well could be that staff are subjected to hazardous emissions and develop health problems many years later.”
The HEXmon data even uncovered issues with a fan and filtration unit considered suitable by HSE and helped Mk Music Ltd to identify a safer solution.
The real value of the HEXmon SENSOR is to help better monitor the performance of control measures and process changes.
Solutions to reduce exposure to emissions do not have to be expensive and justify the modest investment in HEXmon SENSOR technology. Using the HEXmon is a real advance in understanding how to improve air quality in your factory.
conclusion
In conclusion, the use of HEXmon SENSOR technology at Mk Music Ltd has empowered the company to take immediate and informed actions, ensuring a healthier and safer working environment for its staff.
As industries evolve, the adoption of precautionary measures and advanced monitoring technologies becomes paramount, exemplified by the positive impact experienced by Mk Music Ltd.
HEXmon solves the problem of NOT KNOWING