Pioneers in low cost, high value, digital integrations for industrial applications

Promote a safer workplace

Reduce sick days

Improve sustainability

Reduce risk

Dr Rikki Coles

Technology Lead

Ex Theme Lead for Connectivity and Artificial Intelligence at the Integrated Manufacturing Group, Advanced Manufacturing Research Centre. 


Full stack development responsibility for FluidMS technology 


15+ years of experience in IIoT, Analytics, Physics (including medical), and Software Engineering to the Universities of Sheffield and Nottingham. 


Delivered novel peer-reviewed research in applied quantum physics, industrial innovation around Industry 4.0 in the high value manufacturing sector, and data-driven business insights across a range of sectors 


Dr Gareth Evans

Science Lead

Ex-Principal Scientist, Health & Safety Executive Laboratories, Buxton.


An experienced occupational health researcher with a background in toxicology, respiratory and skin disease and the health effects of exposure to occupational hazards. 


A subject matter expert in health risks from exposure to metalworking fluids.


Worked closely with the manufacturing industry, the Advanced Manufacturing Centre in Sheffield, The Manufacturing Technology Centre in Coventry, and the Graphene Institute in the University of Manchester. 


Provides technical advice to the UK Lubricants Association Product Stewardship Safety Group that developed the UKLA Good Practice Guide for Safe Handling and Disposal of Metalworking Fluids.

Steve Thompson

Commercial Lead

A time served mechanical engineer with extensive, practical shopfloor experience


A problem solver and advocate of process improvements to deal with unnecessary waste in industry.


Patented and Patent pending technologies invented to reduce costs and risks in metalworking fluid environments from better swarf recycling to improved fluid management


Inventor of HEXmon SENSOR concept and enabler of IoT technologies for smarter factory operations and improved efficiencies.


     why are we doing what we do?



traditional manufacturing processes create pollution e.g. mist, dust, fumes and noise etc.



pollution levels vary each day and have a negative impact on the health of employees.



the performance of control measures, used to reduce exposure risk,  are critical to a safer work place



control measures fail, processes change and without 24/7 monitoring these have an unknown risk to health



     what are we doing about it?



we have developed HEXmon SENSOR  solutions to help identify risk and highlight opportunities to improve and reduce cost



our IP is the firmware embedded in the micro-controllers, which securely delivers data from the sensors to the cloud, and the code, which displays the data in our web app



our innovative approach focuses on Machine, Operator and Process Health and is affordable for the smallest of SME's and cost effective for larger blue-chip manufacturers



     how are we helping?



  • identifying 'real-time' changes in pollution levels from manufacturing processes to better understand health exposure risk



  • creating 'trigger alarms' when control systems fail e.g. extraction performance deterioates



  • providing a tool to evidence that informed actions were taken to comply with health and safety regulations


HEXmon solves the problem of NOT KNOWING

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